Tag: bioeconomy

A quick and energy-efficient manufacturing course of leads to a robust, non-toxic and fire-resistant adhesive–and an incredible alternative for the bioeconomy — ScienceDaily

A quick and energy-efficient manufacturing course of leads to a robust, non-toxic and fire-resistant adhesive–and an incredible alternative for the bioeconomy — ScienceDaily

Researchers at Aalto College have developed a bio-based adhesive that may change formaldehyde-containing adhesives in wooden development. The principle uncooked materials within the new adhesive is lignin, a structural element of wooden and a by-product of the pulp business that's normally burned after wooden is processed. As a substitute for formaldehyde, lignin presents a more healthy and extra carbon-friendly means to make use of wooden in development. The carbon footprint of timber development is considerably decrease than concrete development, and timber development has usually been considered as higher for the well being of human occupants as nicely. Nevertheless, wooden panels nonetheless use adhesives produced from fossil uncooked supplies. They include formaldehyde, which may be dangerous to well being, particularly for these working within the adhesive manufacturing course of. Folks residing in or visiting buildings will also be uncovered to poisonous formaldehyde from wooden panels. Lignin, however, comes from wooden itself. It binds cellulose and hemicellulose collectively and provides wooden its robust, robust construction. Lignin accounts for a couple of quarter of the load of wooden and is produced in big portions within the pulp and bioprocessing business. Solely two to 5 % of the lignin produced is used, and the remainder is burned in factories for vitality. Beforehand, prolonged and chemical-intensive pre-treatments have been needed to make use of lignin in formaldehyde-free adhesives. The adhesive developed by Aalto College researchers can use purified kraft lignin and the chemical response to make the adhesive takes a couple of minutes as an alternative of as much as 10 hours. No further heating of the uncooked materials is required, which reduces vitality consumption. The one by-products of the method are salt and sodium hydroxide, or lye. Monika Österberg, professor on the Aalto College College of Chemical Engineering, stresses that this is a vital growth for each the surroundings and business. 'Utilizing lignin as a cloth can cut back carbon dioxide emissions and improve the processing worth of forests. Because of this analysis on lignin is a vital precedence for us at Aalto College.' Doctoral researcher Alexander Henn explains that glued wooden panels akin to plywood and chipboard are more and more used for partitions, ceilings and flooring. 'Due to this fact, it is very important overcome the disadvantages of wood-based panel adhesives and develop the brand new innovation right into a business product. This might allow a shift in direction of extra wood-based development, as a robust and heat-resistant adhesive produced from pure supplies makes development actually ecological and secure.' The innovation is a serious step ahead for the forestry and glue industries, because the lignin content material of earlier adhesives has been comparatively low (round 20-50 %), whereas the brand new Aalto College innovation has a lignin content material of over 90 %. The adhesive is powerful and non-toxic, and protects surfaces from hearth, so it might even be used as a flame retardant. In line with the researchers, lignin will also be used as a uncooked materials for functions akin to coatings and composites. Analysis work will proceed within the laboratory, and varied commercialization alternatives are prone to be explored in collaboration with LignoSphere Oy, a spin-off from Aalto College. Story Supply: Supplies offered by Aalto College. Authentic written by Virpi Raski. Be aware: Content material could also be edited for type and size.