Spinning mills of Bangladesh are enjoying a significant position within the export-oriented clothes business and the native market as properly. Because the uncooked materials of those mills are instantly imported, the business must be way more environment friendly to turn into aggressive.
After covid 19 pandemic, the value of cotton went extraordinarily excessive which was by no means seen earlier than. The Clothes producer confronted extreme challenges to satisfy the value of various manufacturers as a result of excessive worth of cotton and yarn as properly. In Bangladesh, there are greater than 400 spinning mills. A lot of them have already invested an enormous quantity to develop their capacities as they’ve noticed a development within the export quantity of the clothes business. The textile and attire business has seen a 34.87% development to date within the final yr when it comes to quantity. Although the true development when it comes to order amount is way much less. Then again, as a result of Ukraine-Russia Disaster, the long run market state of affairs could be very a lot unpredictable.
Analyzing the above factors spinning mills of Bangladesh must be way more modern and environment friendly to take care of a sustainable enterprise for themselves and the entire textiles and clothes business as properly. There are some areas the place spinning mills can work and take initiatives to achieve a worldwide commonplace to turn into aggressive:
Wastage discount and administration
In several steps of the spinning operation of cotton yarn, an enormous quantity of waste is produced. For carded yarn, 15-16 p.c waste is created in several steps. For combed yarn round 32% waste is created. Nevertheless, droppings of various steps are getting used within the rotor spinning section. If the spinning mills can take initiatives to scale back the waste in several steps sustaining the required high quality then large financial savings and enchancment will be performed which can instantly hit the revenue.
Apart from uncooked materials, spinning mills must also look into the wastage of power and work for progress and reuse.
Good teamwork, correct knowledge evaluation, administration involvement and proper choice to achieve a desired aim within the waste administration space is usually a excellent enchancment section.
Uncooked supplies administration
60-70 % price of the yarn is concerned solely with the fiber or cotton. Bangladesh must import all the quantity of cotton from totally different cotton-producing international locations. Totally different certifications are wanted for various manufacturers.
Primarily based on the totally different parameters cotton is mixed within the blow room to attain the required high quality for the shopper. Analyzing the latest state of affairs, we will observe that the value of the cotton market could be very unstable. Spinning mills ought to have correct knowledge evaluation programs which embrace totally different international locations’ cotton parameters, amount, the long run market forecast for various manufacturers, required certifications, and so forth. In order that the choice for uncooked supplies administration turns into very a lot environment friendly and excellent to be essentially the most aggressive.
Spare components administration
In spinning mills totally different machines are used within the blow room, carding, draw body, simplex, ring, and Autoconer section. From one perspective, these machines are very a lot expensive and spare components are very steadily wanted to maintain the manufacturing easy and likewise to get the longest lifetime of the identical. So, spare components play a robust position within the spinning mill. Correct upkeep of the machines, use of 5s, and lean and totally different international stock system for the spare components administration could make the entire system simpler and profit-focused. Spinning mills must also take initiative on this space.
Employees administration for greater effectivity
The employee effectivity of the Bangladesh spinning mills is way lower than the aggressive international locations like India, Vietnam, China, and so forth. One Bangladeshi employee can deal with round 2000 spindles. Then again staff from the above-mentioned international locations can deal with round 6000 spindles. So there’s a large scope for enchancment. Correct coaching, administration involvement, change in mindset, and utilization of obtainable low-cost automation can play a giant position to convey important enchancment on this space. To remain aggressive when it comes to manufacturing price employee effectivity can play a serious position, and spinning mills ought to contemplate this level.
Jute, the golden fiber of Bangladesh is a cellulosic fiber. In latest occasions we’ve seen some important and business-oriented improvements in producing Jute – Cotton blended yarn and cloth. Already we’re going to have bulk orders from totally different world-famous manufacturers.
Totally different spinning mills are additionally working with Banana- Cotton blended yarn/cloth, pineapple- a cotton blended cloth which is an efficient signal from the product diversification perspective. Additionally, they need to work extra on artificial fiber and yarn.
All of the spinning mills ought to have a high quality R&D crew to create new product ranges to remain aggressive within the World market.